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  • 1.  Where do you want to see printed concrete used

    Posted 20 days ago

    Recently I have seen so many articles on printed concrete.  I am including photos below from three different projects.   One in the Columbian mountains, one in an Italian airport, and one is apartments in France.  I put links below to articles about these structures and added 2 research articles, one on making printed concrete stronger, the other about catching and repairing defects.

    I am enthusiastic about the flexibility of this new method of using concrete, and how it could change how we construct walls in tall buildings as well as residential, giving us much more flexibility.

    Where do you see this technology going?  

    I think it could also be used to make arched openings instead of square ones.  There would be problems to solve, but the result would use masonry the way it works best and add interest to the structure.

    PROJECTS:

    https://3dprint.com/325485/holcim-cobod-and-peri-print-12-unit-social-housing-project-in-france/

    https://www.globalconstructionreview.com/south-americas-first-3d-printed-social-homes/

    https://parametric-architecture.com/bergamoairport-3d-printed-architecture/

    RESEARCH:

    https://www.ntu.edu.sg/cee/news-events/news/detail/cee-research-conversations--knitting-strength-into-3d-printed-concrete

    https://www.wcjb.com/2026/05/19/uf-research-targets-defects-concrete-3d-printing/



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    Sarah Halsey P.E., M.ASCE
    New York NY
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  • 2.  RE: Where do you want to see printed concrete used

    Posted 14 days ago

    Excellent idea to change and optimize how we innovate to build in a time when resources and earth's limits are becoming clear. Imagine and dream big.

    As you've highlighted: 

    - 3D printing - building structures and shelter can be far more sustainable with this new tool. 3D printing can make more efficient use of the concrete resources and faster building timelines. The embodied carbon could be lower for the energy required compared to what's needed for all phases of conventional construction. Local, and cleaner, energy needs to be accessible. 

    - Digital design and form control - a step forward for all construction design.  The form of built components and strength assessment for non-linear elements becomes less constrained.  Innovation and adoption here can even help standard concrete construction. Computational and circular approaches to design can reduce material input to components, such as Forma Systems. And digitally controlled robots may one day save construction cost and concrete weight with automated rebar placement, as startup Apidae Forms proposes 

    And beyond concrete:

    - Alternative materials - Construction practices can replace concrete with alternatives such as mass timber, plastic, metals, etc)  or with innovative processes that make materials including wastes good inputs for 3D, factory made, or stick-built structures and infrastructure.  Check out startup Woodspray working with waste sawdust, reinforcement and binder or social enterprises in Kenya and other locations using waste plastic to create alternate building materials.

    https://www.forma-systems.com/ founded by Prof Caitlin Muller at MIT

    https://apidaeforms.com/.

    Woodspray.com/build 

    https://www.gjenge.co.ke/ and https://ecopost.co.ke/, Social Enterprises changing plastic 



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    Sarah Simon P.E., M.ASCE
    RETIRED
    Ipswich MA
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  • 3.  RE: Where do you want to see printed concrete used

    Posted 13 days ago

    Hi,

    Thank you for the links to additional information and exciting new techniques based on printing structures. I especially like the woodspray.build site.

    Today there are additional articles, one from Princeton where they are using alternate layers of concrete and polyurethane to increase the ductility of the structure: https://www.azobuild.com/news.aspx?newsID=24080 and https://advanced.onlinelibrary.wiley.com/doi/10.1002/adma.202515461

    And then here is a house in Florida built to withstand hurricanes:  https://www.wflx.com/2026/05/21/3d-printed-home-palm-beach-gardens-is-built-like-fortress-withstand-hurricanes/

    A few years ago people were saying that civil/structural engineering was a mature subject with nothing new in research, I love seeing these new innovations that will change the way we build and how we can become more resilient to climate change all over the world.



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    Sarah Halsey P.E., M.ASCE
    New York NY
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  • 4.  RE: Where do you want to see printed concrete used

    Posted 12 days ago

    Sarah – nice to see this topic on something defining the future of civil construction industry. And thanks for the links that highlight and discuss both the progresses and potentials of 3D printing.

    This technology moved very fast from the university lab to actual implementation – indicating how important this is – not only in the field of civil engineering but also in other areas of activities.

    While many countries are catching up or forging ahead on this technology – on global standing, here is what AI Overview says: China is the global powerhouse of the 3D printing industry. A 2016 ResearchGate paper: Research on 3D Printing in China: A Review indicate what was going on in China a decade ago.

    There are two reports from the Massachusetts DOT:

    Feasibility of 3D Printing Applications for Highway Infrastructure Construction and Maintenance. Two versions 2022 and 2024.

    Here are some more links of interest:

    A 2022 ResearchGate paper: Application of 3D Printing Technology in the Construction Industry and Its Development Prospects

    A 2025 NAP Consensus Study Report Highlights on Water Resources Infrastructure

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    Dr. Dilip K Barua, PhD

    Website Links and Profile

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  • 5.  RE: Where do you want to see printed concrete used

    Posted 4 days ago
    FWV programmable construction site example:

    pcs


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    Andre Newinski S.E., M.ASCE
    Structural Engineer - ASCE 7-28 Member: Main Committee and Subcommittee
    AN
    Santo AngeloBrazil
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  • 6.  RE: Where do you want to see printed concrete used

    Posted 4 days ago

    3D printing can be considered one form of programmable construction because the printer follows a digital model and programmed instructions.

    However, programmable construction is much broader and may include:

    • Robotic assembly of prefabricated modules.
    • Automated placement of reinforcement.
    • Construction using drones or autonomous equipment.
    • Smart materials that change shape when stimulated.
    • Buildings assembled from programmable components that can be reconfigured later. 

      The term programmable construction is increasingly used to describe the future of construction automation, where buildings are produced through digitally controlled processes rather than traditional manual methods. 3D printing is one important technology within that larger ecosystem.

      FWV Example


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    Andre Newinski S.E., M.ASCE
    Structural Engineer - ASCE 7-28 Member: Main Committee and Subcommittee
    AN
    Santo AngeloBrazil
    ------------------------------